In industrial production, the unstable output power of ultrasonic welding machines is like a hidden "reef" in the production chain, which can lead to uneven welding quality of products, a significant increase in scrap rate, and even disrupt the entire production rhythm and significantly increase production costs in severe cases. This article will analyze the reasons for the unstable output power of a single source ultrasonic welding machine from the perspective of a deep understanding of product characteristics, and provide a systematic fault diagnosis and maintenance process.

The unstable output power is due to various reasons

·In terms of power supply, if the voltage is unstable, it is like providing the welding machine with fluctuating energy, which will directly cause fluctuations in output power.

·On mechanical components, prolonged high-frequency operation may cause wear on the welding head or degradation of the transducer performance, greatly reducing energy transfer and making it difficult to stabilize the output power.

·If the parameter settings are not reasonable, such as welding frequency, amplitude, etc. that do not match the welding material and process, it can also cause power instability problems.

·Furthermore, environmental factors should not be underestimated. Excessive temperature and humidity may affect the performance of electronic components, thereby interfering with output power.

Apsonic Ultrasonic Repair Service Process

·When customers call to inquire about equipment malfunctions, professionals will first inquire in detail about the malfunction of the ultrasonic welding equipment and preliminarily analyze its possibility of repair.

·Next, the business engineer quickly came to the site to conduct a comprehensive inspection of the equipment, accurately identify the cause of the malfunction, and provide practical repair suggestions to the customer based on the actual situation.

·Afterwards, the engineer will have in-depth communication with the client, fully solicit their opinions, and only proceed with the next step after the client confirms.

·If the customer agrees to the repair, the engineer will carry out the repair work. After the repair is completed, strict testing and inspection will be carried out until the equipment failure is resolved and stable operation is restored.

APSonic Ultrasonic is a manufacturer dedicated to the research and manufacturing of high-end performance ultrasonic plastic welding equipment, with over a hundred scientific research patents. It is also the first domestic enterprise to master servo controlled pressure ultrasonic welding technology, with strong technical strength. Widely used in various fields such as medical equipment, electronic devices, printing consumables, plastics, non-woven fabrics, packaging, auto parts, etc., it provides a large number of stable and high-quality ultrasonic plastic welding equipment and application solutions for various industries and enterprises at home and abroad.